Some of the building done at Desert Rose Industries uses assemblers much like the ones we saw in the first hall of the plant tour, back in the simulated molecular world of the Silicon Valley Faire. As seen in simulation, they are big, slow, computer-controlled things moving molecular tools. With the right instructions and machinery to keep them supplied with molecular tools, these general-purpose assemblers can build almost anything. They’re slow, though, and take a lot of energy to run. Some of the building uses special-purpose assembly systems in the molecule-processing style, like the systems in the basement we saw in the tour of a simulated molecular factory. The special-purpose systems are all moving belts and rollers, but no arms. This is faster and more efficient, but for quantity orders, cooling requirements limit the speed.
It’s faster to use larger, prefabricated building blocks. Desert Rose uses these for most of their work, and especially for rush orders like the one Carl just set up. Their underground warehouse has room-sized bins containing upward of a thousand tons of the most popular building blocks, things like structural fibers. They’re made at plants on the West Coast and shipped here by subway for ready use. Other kinds are made on site using the special-purpose assemblers. Carl’s main room has several cabinet-sized boxes hooked up to the plumbing, each taking in raw materials, running them through this sort of specialized molecular machinery, and pumping out a milky syrup of product. One syrup contains motors, another one contains computers, and another is full of microscopic plug-in light sources. All go into tanks for later use.
Now they’re being used. The mix for the Red Cross tent job is mostly structural fiber stronger than the old bulletproof-vest materials. Other building blocks also go in, including motors, computers, and dozens of little struts, angle brackets, and doohickies. The mix would look like someone had stirred together the parts from a dozen toy sets, if the parts were big enough to see. In fact, though, the largest parts would be no more than blurry dots, if you saw one under a normal optical microscope.
The mix also contains block-assemblers, floating free like everything else. These machines are big, about like an office building in our simulation view with the standard settings. Each has several jointed arms, a computer, and several plugs and sockets. These do the actual construction work.
To begin the build, pumps pour the mix into a manufacturing pond. The constant tumbling motions of microscopic things in liquids would be too disorganized for building anything so large as a tent, so the block-assemblers start grabbing their neighbors. Within moments, they have linked up to form a framework spread through the liquid. Now that they are plugged together, they divide up jobs, and get to work. Instructions pour in from Carl’s desktop computer.
The block-assemblers use sticky grippers to pull specific kinds of building blocks out of the liquid. They use their arms to plug them together. For a permanent job, they would be using blocks that bond together chemically and permanently. For these temporary tents, though, the Red Cross design uses a set of standard blocks that are put together with amazingly ordinary fasteners: these blocks have snaps, plugs, and screws, though of course the parts are atomically perfect and the threads on the screws are single helical rows of atoms. The resulting joints weaken the tent’s structure somewhat, but who cares? The basic materials are almost a hundred times stronger than steel, so there is strength to waste if it makes manufacturing more convenient.
Fiber segments snap together to make fabrics. Some segments contain motors and computers, linked by fibers that contain power and data cables. Struts snap together with more motors and computers to make the tent’s main structures. Special surfaces are made of special building blocks. From the human perspective, each tent is a lightweight structure that contains most of the conveniences and comforts of an apartment: cooking facilities, a bathroom, beds, windows, air conditioning, specially modified to meet the environmental demands of the quake-stricken country. From a builder’s perspective, especially from a nanomachine’s point of view, the tent is just structure slapped together from a few hundred kinds of prefab parts.
In a matter of seconds, each block-assembler has put together a few thousand parts, and its section of the tent is done. In fact, the whole thing is done: many trillions of hands make light work. A crane swings out over the pond and starts plucking out tent packages as fresh mix flows in.
Maria’s concern has drawn her back to the plant to see how the build is going. “It’s coming along,” Carl reassures her. “Look, the first batch of tents is out.” In the warehouse, the first pallet is already stacked with five layers of dove-gray “suitcases”: tents dried and packed for transport. Carl grabs a tent by the handle and lugs it out the door. He pushes a tab on the corner labeled “Open,” and it takes over a minute to unfold to a structure a half-dozen paces on a side. The tent is big, and light enough to blow away if it didn’t cling to the ground so tightly. Maria and Carl tour the tent, testing the appliances, checking the construction of furniture: everything is extremely lightweight compared to the bulk-manufactured goods of the 1990s, tough but almost hollow.
Like the other structures, the walls and floors are full of tiny motors and struts controlled by simple computers like the ones used in twentieth-century cars, televisions, and pinball machines. They can unfold and refold. They can also flex to produce sound like a high-quality speaker, or to absorb sound to silence outdoors racket. The whole three-room setup is small and efficient, looking like a cross between a boat cabin and a Japanese business hotel room. Outside, though, it is little more than a box. Maria shakes her head, knowing full well what architects can do these days when they try to make a building really fit its site. Oh well, she thinks, These won’t be used for long.
“Well, that looks pretty good to me,” says Carl with satisfaction. “And I think we’ll be finished in another hour.”
Maria is relieved. “I’m glad you had those pools freed up so fast.”
By three o’clock, they’ve shipped three thousand emergency shelters, sending them by subway. Within half an hour, tents are being set up at the disaster site.